液(ye)壓(ya)成(cheng)形是金屬鋼波紋涵管應用常(chang)見的(de)一種成(cheng)(cheng)形(xing)方法。主(zhu)要用來制造環形(xing)波(bo)(bo)紋涵(han)管(guan),可成(cheng)(cheng)形(xing)壁厚(hou)0.08-4mm的(de)波(bo)(bo)紋涵(han)管(guan)。波(bo)(bo)紋涵(han)管(guan)液壓成(cheng)(cheng)形(xing)是管(guan)坯在(zai)受內壁液體壓力(li)下,當(dang)應力(li)超過屈服強度后,在(zai)專(zhuan)用模其內成(cheng)(cheng)形(xing)為波(bo)(bo)紋涵(han)管(guan)。金屬波(bo)(bo)紋涵(han)管(guan)2.機械成(cheng)(cheng)形(xing)工藝波(bo)(bo)紋涵(han)管(guan)的(de)機械成(cheng)(cheng)形(xing),包括旋1-I成(cheng)(cheng)形(xing)、滾仄(ze)成(cheng)(cheng)形(xing)和機械膨脹等工藝方法。
為什么說要加強鋼波紋涵管的承載能力迫在眉睫?
按(an)現在(zai)橋梁(liang)和運輸狀況,橋梁(liang)的(de)(de)承(cheng)載能(neng)力(li)和通(tong)過的(de)(de)車(che)輛不成(cheng)正(zheng)比。舊橋加固工程迫(po)在(zai)眉睫(jie),為(wei)了提高舊橋的(de)(de)承(cheng)載能(neng)力(li),確保(bao)交通(tong)運輸的(de)(de)安(an)全(quan)是(shi)目前和今后(hou)面(mian)臨(lin)的(de)(de)任(ren)務。今天小(xiao)編給大(da)家介紹一款舊橋加固的(de)(de)好產品---鋼波(bo)紋涵管。
鐵(tie)路(lu)鋼波紋管(guan)
機械液(ye)壓(ya)成形(xing)的(de)(de)波(bo)紋涵管(guan),由于波(bo)峰、波(bo)谷都(dou)參加了變形(xing),都(dou)達到了強化,對(dui)提高波(bo)紋涵管(guan)彈性起(qi)到了良好的(de)(de)作用,是制造(zao)深(shen)波(bo)波(bo)紋涵管(guan)的(de)(de)一種有效工藝方法。隨著經濟(ji)的(de)(de)發展和重點工程的(de)(de)建設,目前公路橋(qiao)梁所承受的(de)(de)負荷有3個特點:1、交(jiao)通(tong)量(liang)不斷增大。2、重型車輛(liang)增加及超載現象(xiang)嚴重。3、超限運輸的(de)(de)出現和增加。
它是(shi)以(yi)橡膠為(wei)成(cheng)(cheng)形(xing)(xing)凸模,在壓(ya)力作用下像膠凸模變形(xing)(xing),把管坯按凹模型腔(qiang)成(cheng)(cheng)形(xing)(xing)波紋(wen)涵(han)管,成(cheng)(cheng)形(xing)(xing)方(fang)式通常是(shi)單波連(lian)續成(cheng)(cheng)形(xing)(xing)。金屬波紋(wen)涵(han)管4.機械(xie)液(ye)1-I;成(cheng)(cheng)形(xing)(xing)機械(xie)液(ye)壓(ya)成(cheng)(cheng)形(xing)(xing)是(shi)將管幼:先(xian)用滾(gun)壓(ya)方(fang)法向內滾(gun)形(xing)(xing),然后用液(ye)壓(ya)方(fang)法向外脹(zhang)形(xing)(xing)形(xing)(xing)成(cheng)(cheng)波紋(wen)涵(han)管的成(cheng)(cheng)形(xing)(xing)方(fang)法。
一(yi)般來說機械(xie)成(cheng)形(xing)其有(you)工(gong)藝簡單(dan)、工(gong)裝制造容(rong)易,生(sheng)產(chan)效率高等優(you)點(dian)(dian)。同時也存在(zai)產(chan)品制造比較粗(cu)糙,性能不高等缺點(dian)(dian).它較多應(ying)用于螺旋(xuan)波(bo)(bo)紋(wen)(wen)涵管(guan),波(bo)(bo)紋(wen)(wen)膨脹節、大直徑(jing)厚(hou)壁(bi)波(bo)(bo)紋(wen)(wen)涵管(guan)的制造。金屬波(bo)(bo)紋(wen)(wen)涵管(guan)3.橡膠(jiao)成(cheng)形(xing)工(gong)藝橡膠(jiao)成(cheng)形(xing)工(gong)藝是(shi)脹形(xing)工(gong)藝的一(yi)種。
波(bo)(bo)紋涵(han)管的(de)(de)波(bo)(bo)紋成(cheng)形(xing)是制(zhi)造(zao)波(bo)(bo)紋涵(han)管的(de)(de)關鍵工藝(yi)。日前常用(yong)的(de)(de)成(cheng)形(xing)方法有:液(ye)壓成(cheng)形(xing)、機械(xie)成(cheng)形(xing)、橡膠成(cheng)形(xing)、焊接成(cheng)形(xing)、電(dian)化學成(cheng)形(xing)等(deng)。液(ye)壓成(cheng)形(xing)和(he)機械(xie)成(cheng)形(xing)是金(jin)屬波(bo)(bo)紋涵(han)管制(zhi)造(zao)行(xing)業常用(yong)的(de)(de)工藝(yi)。它適于制(zhi)造(zao)其(qi)有良(liang)(liang)好(hao)塑性(xing)(xing)(xing)的(de)(de)銅合金(jin)、不銹鋼、彈性(xing)(xing)(xing)合金(jin)及高溫合金(jin)等(deng)材料(liao)的(de)(de)U型、S型等(deng)波(bo)(bo)型的(de)(de)波(bo)(bo)紋涵(han)管,其(qi)有的(de)(de)適應性(xing)(xing)(xing)和(he)良(liang)(liang)好(hao)的(de)(de)工藝(yi)性(xing)(xing)(xing)。
鋼波紋涵管(guan)具有(you)重量(liang)輕(qing),施(shi)工簡(jian)單、工期(qi)短等優點,波紋管(guan)底部及兩側可(ke)填充沙(sha)(sha)礫、碎石(shi)(shi)土、片石(shi)(shi)砼等材(cai)料(liao),鋼波紋涵管(guan)頂部可(ke)用高壓泵(beng)送膨脹(zhang)水泥沙(sha)(sha)漿或砌筑片石(shi)(shi)膨脹(zhang)砼,此方法在舊橋加(jia)固(gu)工程中取(qu)得了(le)很好(hao)的效果。(hanihanbj.com)
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