公路工程的涵洞一般采用鋼筋混凝土制作。現采用鋼波紋涵管代替鋼(gang)(gang)筋混(hun)凝土進行(xing)涵洞施工在(zai)國內時(shi)一項新技(ji)術,鋼(gang)(gang)波(bo)紋(wen)涵管以其(qi)性能(neng)穩定、安裝(zhuang)方便、有利(li)環(huan)保、造價低等優點迅速在(zai)公路施工中(zhong)代替了鋼(gang)(gang)筋混(hun)凝土施工的涵洞,發展前景(jing)非常廣闊。
在(zai)公(gong)(gong)路(lu)(lu)施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)中(zhong),應用(yong)(yong)(yong)(yong)鋼(gang)波(bo)(bo)紋(wen)涵(han)管(guan)代替(ti)鋼(gang)筋混凝土(tu)進(jin)行(xing)(xing)(xing)涵(han)洞(dong)施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)的(de)(de)歷史(shi)已經(jing)有100多年(nian)(nian)了(le)(le)(le)。1896年(nian)(nian),美(mei)國(guo)率行(xing)(xing)(xing)波(bo)(bo)紋(wen)涵(han)管(guan)通(tong)道(dao)、涵(han)管(guan)的(de)(de)可(ke)行(xing)(xing)(xing)性(xing)研究(jiu)。其(qi)后(hou),在(zai)美(mei)國(guo)、加拿大(da)、澳(ao)大(da)利(li)亞等國(guo)的(de)(de)公(gong)(gong)路(lu)(lu)建設(she)(she)中(zhong),均采(cai)用(yong)(yong)(yong)(yong)了(le)(le)(le)鋼(gang)波(bo)(bo)紋(wen)涵(han)管(guan)進(jin)行(xing)(xing)(xing)涵(han)洞(dong)的(de)(de)施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)。1990年(nian)(nian),日本高速公(gong)(gong)路(lu)(lu)設(she)(she)計(ji),規范制(zhi)定了(le)(le)(le)波(bo)(bo)紋(wen)管(guan)涵(han)設(she)(she)計(ji)技術規范。隨(sui)著波(bo)(bo)紋(wen)管(guan)涵(han)在(zai)世界各地的(de)(de)安裝(zhuang)使用(yong)(yong)(yong)(yong),證明(ming)了(le)(le)(le)此種結構(gou)在(zai)各種使用(yong)(yong)(yong)(yong)情況下(xia)的(de)(de)通(tong)用(yong)(yong)(yong)(yong)性(xing)。在(zai)我(wo)國(guo)改革(ge)開(kai)放后(hou),深圳及大(da)同煤礦開(kai)始從國(guo)外進(jin)口成品波(bo)(bo)紋(wen)管(guan)涵(han)進(jin)行(xing)(xing)(xing)涵(han)洞(dong)施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)。之后(hou),上(shang)海市(shi)公(gong)(gong)路(lu)(lu)管(guan)理處、上(shang)海市(shi)政(zheng)工(gong)(gong)(gong)(gong)程(cheng)設(she)(she)計(ji)研究(jiu)院、上(shang)海同濟大(da)學(xue)對金(jin)屬(shu)波(bo)(bo)紋(wen)管(guan)涵(han)進(jin)行(xing)(xing)(xing)了(le)(le)(le)動、靜載試驗(yan),結果(guo)表明(ming)能滿足設(she)(she)計(ji)使用(yong)(yong)(yong)(yong)要(yao)求,填(tian)補了(le)(le)(le)國(guo)內的(de)(de)空白,且迅速得到推(tui)廣應用(yong)(yong)(yong)(yong)。幕墻一(yi)(yi)貫(guan)反應用(yong)(yong)(yong)(yong)于我(wo)國(guo)各地公(gong)(gong)路(lu)(lu)設(she)(she)施(shi)(shi)(shi)(shi)建設(she)(she)當中(zhong)。鋼(gang)波(bo)(bo)紋(wen)涵(han)管(guan)投入到了(le)(le)(le)青海公(gong)(gong)路(lu)(lu)施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)當中(zhong),三(san)年(nian)(nian)的(de)(de)實踐證明(ming),鋼(gang)波(bo)(bo)紋(wen)管(guan)涵(han)在(zai)北方寒(han)冷(leng)地區完全符合公(gong)(gong)路(lu)(lu)建設(she)(she)當中(zhong)的(de)(de)涵(han)洞(dong)施(shi)(shi)(shi)(shi)工(gong)(gong)(gong)(gong)要(yao)求。陜西通(tong)途交(jiao)通(tong)設(she)(she)施(shi)(shi)(shi)(shi)有限公(gong)(gong)司是一(yi)(yi)家(jia)生產公(gong)(gong)路(lu)(lu)涵(han)洞(dong)通(tong)道(dao)用(yong)(yong)(yong)(yong)波(bo)(bo)紋(wen)鋼(gang)管(guan)(板(ban))的(de)(de)企業,主要(yao)產品包括公(gong)(gong)路(lu)(lu)涵(han)洞(dong)通(tong)道(dao)用(yong)(yong)(yong)(yong)波(bo)(bo)紋(wen)鋼(gang)管(guan)(板(ban))、相關(guan)配套設(she)(she)施(shi)(shi)(shi)(shi)有橋(qiao)梁支(zhi)座、伸縮(suo)縫、鋼(gang)波(bo)(bo)紋(wen)腹板(ban)橋(qiao)、聲屏(ping)障、鋼(gang)便橋(qiao)、土(tu)工(gong)(gong)(gong)(gong)材(cai)料(liao)、防水材(cai)料(liao)、金(jin)屬(shu)掛網、防眩板(ban)、公(gong)(gong)路(lu)(lu)護欄等交(jiao)通(tong)基(ji)礎設(she)(she)施(shi)(shi)(shi)(shi)和其(qi)他(ta)相應的(de)(de)基(ji)礎設(she)(she)施(shi)(shi)(shi)(shi)。
實踐證明,用鋼(gang)波(bo)紋涵(han)管(guan)代替鋼(gang)筋(jin)混凝土進行(xing)涵(han)洞(dong)施(shi)工(gong)(gong),無論從施(shi)工(gong)(gong)周期、施(shi)工(gong)(gong)造價(jia)、環保意義等(deng)方面都(dou)有(you)其(qi)不可比擬(ni)的(de)(de)優越性(xing),且用鋼(gang)波(bo)紋管(guan)涵(han)進行(xing)涵(han)洞(dong)施(shi)工(gong)(gong),可大大提高道(dao)路行(xing)車(che)的(de)(de)舒適(shi)度與安全性(xing),避免(mian)道(dao)路中涵(han)洞(dong)的(de)(de)“錯臺(tai)跳車(che)”現(xian)形,有(you)利于(yu)解決西北地區寒冷霜凍(dong)對(dui)砼管(guan)涵(han)結構的(de)(de)破壞(huai)問(wen)題。
鋼波紋涵管施工要求
鋼波紋管(guan)涵的施(shi)工工藝及安裝(zhuang)技術(shu)要求(qiu)
1 涵洞施工(gong)前準(zhun)備相關材料,人員及設備進場,并 做好施工(gong)時期的安全(quan)防(fang)護工(gong)作(zuo),對路基(ji)邊(bian)坡進行圍網(wang)保護,防(fang)止石塊等物體下滑傷(shang)人。
2 基礎處(chu)理:可回填(tian)砂(sha)(sha)礫(li)或砌筑片石砼,對基底進(jin)行平整,換填(tian)30-50cm厚的砂(sha)(sha)礫(li)材料(liao),密實度達到90%以上,選擇適(shi)當的流水(shui)縱坡3%左右(you),定出每道涵的中(zhong)線和邊線。
3 波紋(wen)(wen)管涵(han)施工(gong)時,采用分段施工(gong)的(de)方法,預先在原拱涵(han)基底用角(jiao)鋼并排兩根,長度根據(ju)涵(han)長確(que)定(ding),作(zuo)涵(han)管推進(jin)時的(de)滑軌,波紋(wen)(wen)涵(han)管管徑(jing)根據(ju)工(gong)程(cheng)需要可有不同的(de)規格(ge),整裝管管徑(jing)為0.5m-2.5m,每節長度3.06米,采用內(外)法蘭(lan)螺(luo)栓(shuan)連接,拼裝管管徑(jing)為3m-8m,板與板搭(da)接高強(qiang)螺(luo)栓(shuan)緊固(gu)。
4 如果(guo)涵(han)(han)長(chang)小于30米,波(bo)紋(wen)管(guan)涵(han)(han)兩(liang)側與原涵(han)(han)寬(kuan)度大(da)于80cm,可將(jiang)整道(dao)波(bo)紋(wen)管(guan)涵(han)(han)在(zai)下游(you)或(huo)(huo)上游(you)向一端推進,就位以后,再進行(xing)一端擋(dang)墻的砌(qi)(qi)筑,四(si)周(zhou)的回填(tian)(tian)工作(zuo),可回填(tian)(tian)沙礫、碎石(shi)土、砌(qi)(qi)筑片石(shi)等。頂部采(cai)用砌(qi)(qi)片石(shi)或(huo)(huo)高壓泵(beng)送膨脹(zhang)水泥砂漿。
5 如果涵(han)(han)(han)長大于(yu)(yu)30米,波(bo)(bo)紋管(guan)(guan)(guan)涵(han)(han)(han)兩(liang)(liang)側(ce)與(yu)原涵(han)(han)(han)寬度(du)小(xiao)于(yu)(yu)80cm,可(ke)(ke)(ke)將(jiang)3m-6m長涵(han)(han)(han)管(guan)(guan)(guan)在下游或(huo)上游向一(yi)端推進,就位以后(hou)可(ke)(ke)(ke)以將(jiang)其固定,砌筑(zhu)頂端的(de)(de)片(pian)石端墻,波(bo)(bo)紋管(guan)(guan)(guan)涵(han)(han)(han)的(de)(de)另一(yi)端與(yu)涵(han)(han)(han)洞間的(de)(de)間距用(yong)沙(sha)袋或(huo)漿(jiang)砌片(pian)石擋住,寬度(du)50cm,然后(hou)開始回填(tian)。兩(liang)(liang)側(ce)可(ke)(ke)(ke)用(yong)粗沙(sha)水(shui)密(mi)法密(mi)實(shi)或(huo)澆注混凝土震動棒(bang)搗實(shi)。頂部(bu)采用(yong)高壓泵送膨脹水(shui)泥(ni)沙(sha)漿(jiang)。該節(jie)管(guan)(guan)(guan)四周(zhou)填(tian)筑(zhu)完(wan)畢后(hou),將(jiang)第貳節(jie)運至,進行兩(liang)(liang)管(guan)(guan)(guan)的(de)(de)連(lian)接,連(lian)接完(wan)畢后(hou),以上述相同的(de)(de)方(fang)法進行回填(tian),依此順序完(wan)成管(guan)(guan)(guan)道波(bo)(bo)紋管(guan)(guan)(guan)涵(han)(han)(han)的(de)(de)修(xiu)建工作。
鋼波紋涵管加拿大(da)東部的(de)(de)(de)工廠(chang)制造的(de)(de)(de)常規(gui)厚度的(de)(de)(de),長度為6米的(de)(de)(de)鍍鋅(xin)波(bo)紋(wen)(wen)(wen)涵(han)(han)管在(zai)(zai)船上(shang)交貨的(de)(de)(de)大(da)致價格(ge)列于(yu)表(biao),當然該廠(chang)還(huan)制造其它(ta)長度的(de)(de)(de)。短節混凝土(tu)波(bo)紋(wen)(wen)(wen)涵(han)(han)管的(de)(de)(de)價格(ge)在(zai)(zai)該制造廠(chang)大(da)致一樣,但由于(yu)較重,運輸費(fei)用高,所以一般不太受歡迎(ying)。對這些(xie)不同材(cai)料(liao)的(de)(de)(de)波(bo)紋(wen)(wen)(wen)涵(han)(han)管在(zai)(zai)現地的(de)(de)(de)費(fei)用問題(ti)應(ying)作出各(ge)種(zhong)分析。當地處理的(de)(de)(de)本地木材(cai),在(zai)(zai)多數情況下(xia)很可能是便宜的(de)(de)(de)波(bo)紋(wen)(wen)(wen)涵(han)(han)管材(cai)料(liao),但安裝費(fei)要高得多。
當(dang)利用(yong)推(tui)土(tu)機和其(qi)它重型設(she)備修(xiu)筑(zhu)路(lu)其(qi)和排水溝(gou)時(shi),埋設(she)波(bo)紋(wen)涵(han)(han)(han)管的(de)挖土(tu)、波(bo)紋(wen)涵(han)(han)(han)管埋設(she)后的(de)回填土(tu)和由涵(han)(han)(han)洞出口(kou)把水導出去的(de)泄水溝(gou)的(de)挖掘(jue)等(deng),一(yi)般來說是采用(yong)機械化作業(ye)的(de)。為(wei)了給圓形管拱或拱起(qi)波(bo)紋(wen)涵(han)(han)(han)管而(er)(er)準備好一(yi)個(ge)平滑(hua)床(chuang),要鋪(pu)上(shang)一(yi)層厚(hou)度(du)(du)10厘米左右的(de)粗(cu)砂層或礫(li)石層,該層的(de)材(cai)料(liao)要求(qiu)松散些以便(bian)波(bo)紋(wen)涵(han)(han)(han)管能夠埋沒(mei)于(yu)該層中(zhong)。該平滑(hua)床(chuang)應具有3-5%連續坡度(du)(du),支(zhi)承(cheng)(cheng)波(bo)紋(wen)涵(han)(han)(han)管管道全長。回填土(tu)應按6英(ying)寸一(yi)層給予(yu)壓實(shi)以加固對涵(han)(han)(han)洞的(de)側向支(zhi)持(chi)力。這(zhe)件事用(yong)手(shou)提式振動壓實(shi)器是可(ke)以輕而(er)(er)易舉地做到的(de)。在涵(han)(han)(han)洞上(shang)面鋪(pu)蓋的(de)土(tu)層厚(hou)度(du)(du)取(qu)決于(yu)所使(shi)用(yong)的(de)涵(han)(han)(han)洞材(cai)料(liao)的(de)厚(hou)度(du)(du),土(tu)壤特性,車輛軸(zhou)重和行駛速度(du)(du)。在生產上(shang)推(tui)薦的(de)是用(yong)承(cheng)(cheng)載能力強(qiang)的(de)土(tu)并把它壓實(shi)到等(deng)于(yu)波(bo)紋(wen)涵(han)(han)(han)管直徑的(de)厚(hou)度(du)(du)。
如果涵(han)洞(dong)設(she)計得太(tai)小和(he)太(tai)接(jie)近于地表特別是在暴露的(de)(de)地方,而且(qie)水(shui)流速(su)度緩慢,則在北部地區(qu)的(de)(de)冬季容易凍結,后還要堵(du)塞(sai)。這(zhe)可以(yi)得到(dao)補救,辦法以(yi)是增加涵(han)洞(dong)的(de)(de)坡度,采用無底的(de)(de)木制涵(han)洞(dong)或在寒冷季節接(jie)近時,把涵(han)洞(dong)進(jin)口端用軟樹技鋪(pu)蓋。如果涵(han)洞(dong)的(de)(de)位置坡度太(tai)低,那么將被碎石頭和(he)粗粒砂等(deng)填塞(sai)。這(zhe)種(zhong)情況(kuang)可以(yi)通過在涵(han)洞(dong)進(jin)口修(xiu)(xiu)井或截水(shui)坑和(he)修(xiu)(xiu)防止(zhi)沖(chong)刷和(he)把水(shui)引進(jin)涵(han)洞(dong)的(de)(de)小型扶垛等(deng)措施來(lai)解(jie)決(jue)。
大型混凝土波紋涵管或鍍鋅鋼波紋涵管可以單獨或若干根一起用來代替小橋。這些都是性的,通常其修建費較便宜并且不要求或極小要求養護。當一起使用幾根波紋涵管時,應使它們互相離開一定距離以便于在它們中間使用壓實器。利用壓實器給予壓實可以說就是利用把水從活動區引向別處。但是在溪流帶來橫架在涵洞進口并引起堵塞的大的碎石的地方,不要使用這種涵洞。鋼波紋涵管以它特殊的物理結構就能做到這一點。鋼波紋管涵以其性能穩定、安裝方便、有利環保、造價低等優點迅速在公路施工中代替了鋼筋混凝土施工的涵洞,發展前景非常廣闊。//hanihanbj.com/
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